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TD Series Hydraulic Bolt Tensioner for M20 to M115 industrial flange bolts

Controlled axial bolt loading for critical industrial flange connections.
Covering M20–M115 bolts with maximum tensile forces from 155 to 3793 kN.
  • M20–M115 Bolt Range
  • 155–3793 kN Max. Force
  • Manual / Electric Pump
  • Single / Multiple Tools
Availability:

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  • TD Series

  • Baier

  • 8467890000

Product Description

Hydraulic Bolt Tensioning for Critical Joints

The Baier TD Series applies controlled axial force directly to the stud. Hydraulic pressure elongates the bolt slightly, allowing the nut to be seated before pressure is released and the preload is transferred to the joint.

The series includes 33 model configurations covering M20–M115 bolts for wind power, power generation, petrochemical and heavy industrial applications.

TD Series hydraulic bolt tensioner M20 to M115.jpg

Key Features

Wide Bolt Coverage

33 model configurations cover metric bolt sizes from M20 to M115.

High Tensile Capacity

Maximum tensile force ranges from 155 to 3793 kN, depending on the selected model.

Flexible Pump Options

Compatible with suitable manual or electric high-pressure hydraulic pumps.

Simultaneous Tensioning

Multiple tensioners can be connected to one pump for simultaneous operation.

TD Series Model Selection

Select the model according to bolt size, required tensile force and available installation space

TD Series hydraulic bolt tensioner model selection chart for M20 to M115 bolts.jpg

Item

Specification

Bolt Size Range

M20–M115

Maximum Tensile Force

155–3793 kN

Maximum Allowable Pressure

1500 bar

Model Configurations

33

Pump Options

Manual or Electric

Operation

Single or Multiple Tensioners

Weight Range

1.3–49 kg

TD Series hydraulic bolt tensioner.jpg

Series

Model

Order Number

Bolt Size (mm)

Maximum Tensile Force (kN)

A (mm)

B (mm)

C (mm)

D (mm)

E (mm)

F (mm)

Weight (kg)

TD02

TD020

C03-010400026

M20

155

71

50

25

25

80

100

1.3

TD022

C03-010400027

M22

155

71

50

27

27

80

100

1.3

TD1

TD124

C03-010400028

M24

282

85

66

30

30

80

100

3.5

TD2

TD224

C03-010400001

M24

486

109

70

30

30

80

100

5.5

TD227

C03-010400029

M27

486

109

70

35

35

90

115

5.5

TD230

C03-010400030

M30

486

109

75

35

35

90

115

5.5

TD233

C03-010400031

M33

486

109

82

38

38

95

120

5.5

TD236

C03-010400032

M36

486

109

85

42

42

100

125

5.5

TD3

TD333

C03-010400033

M33

814

132

85

38

38

100

120

7

TD336

C03-010400010

M36

814

132

85

42

42

100

125

7

TD339

C03-010400020

M39

814

132

98

45

45

110

130

7

TD342

C03-010400005

M42

814

132

105

48

48

115

138

7

TD4

TD439

C03-010400035

M39

989

150

98

48

48

115

130

10

TD442

C03-010400007

M42

989

150

105

48

48

115

138

10

TD445

C03-010400036

M45

989

150

112

50

50

120

145

10

TD448

C03-010400037

M48

989

150

125

55

55

120

145

10

TD5

TD552

C03-010400038

M52

1413

174

130

55

55

125

150

15

TD556

C03-010400039

M56

1413

174

135

60

60

125

150

15

TD6

TD656

C03-010400040

M56

1649

198

135

60

60

125

150

17

TD6

TD660

C03-010400018

M60

1649

198

145

65

65

135

175

17

TD664

C03-010400006

M64

1649

198

155

70

70

135

180

17

TD668

C03-010400041

M68

1649

198

170

72

72

140

185

17

TD7

TD772

C03-010400002

M72

2131

222

180

75

75

145

195

26

TD776

C03-010400003

M76

2131

222

180

80

80

145

195

26

TD8

TD876

C03-010400042

M76

2544

252

180

80

80

190

215

29.5

TD880

C03-010400008

M80

2544

252

190

85

85

190

220

29.5

TD885

C03-010400043

M85

2544

252

193

90

90

190

220

29.5

TD890

C03-010400044

M90

2544

252

210

95

95

200

230

29.5

TD9

TD995

C03-010400045

M95

3101

282

220

100

100

200

235

38

TD9100

C03-010400046

M100

3101

285

235

105

105

205

245

38

TD10

TD10105

C03-010400047

M105

3793

318

240

110

110

220

260

49

TD10110

C03-010400048

M110

3793

318

250

115

115

235

275

49

TD10115

C03-010400049

M115

3793

318

260

120

120

240

280

49

Dimensions A–F correspond to the dimensional drawing. The actual operating pressure must be calculated according to the required preload and the selected tensioner. Do not exceed the maximum allowable pressure.

How Hydraulic Bolt Tensioning Works

Hydraulic bolt tensioner installation pressurizing nut rotation and pressure release steps.jpg

Complete Hydraulic Bolt Tensioning System

Baier can supply individual TD Series tensioners or a complete system matched to the required number of tools and operating method.

  • TD Series Tensioner

  • Manual or Electric Hydraulic Pump

  • High-Pressure Hoses

  • Multi-Port Manifold

  • Couplers and Matched Accessories

Multiple tensioners can be connected through high-pressure hoses and a distribution manifold for simultaneous operation.

Complete hydraulic bolt tensioning system with pump hoses manifold and TD tensioners.jpg

Typical Applications

Designed for critical bolted joints requiring controlled preload in wind power, power generation, petrochemical equipment and heavy industry.

Hydraulic bolt tensioner applications in wind power petrochemical power generation and heavy industry.jpg

FAQ

What bolt sizes are available?

The TD Series covers metric bolt sizes from M20 to M115 across 33 model configurations.

Can multiple tensioners operate at the same time?

Yes. Multiple tensioners can be connected to one compatible pump through high-pressure hoses and a manifold.

Does the tensioner always operate at 1500 bar?

No. The actual operating pressure must be calculated according to the required preload and the selected tensioner. 1500 bar is the maximum allowable pressure limit.

Need Help Selecting the Correct Tensioner?

Send us your bolt drawing, required preload and application details. Our team will recommend the suitable TD Series model and hydraulic system.

Sending Us An Inquiry

Baier Hydraulic Power (Wuhan) Co. Ltd is a high-technology enterprise, the company has been keenly focused on integrating research, development, production, sale and service of torque wrench, hydraulic cylinders, nut cutter, hydraulic pullers, hydraulic pumps, and so on. We own a modern production plant of 12, 000 square meters, this incorporates an internationally advanced hydraulic tools production facility, material processing line, tools assembly line, and other packaging equipment facilities.

Contact Us

  5F, Torch Tower, No.54 Yejin Avenue, Qingshan District, Wuhan, China, 430080
 +86 139 7102 2778
 +86 027 86558668
 +86 027 86563261

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